CUSTOM THERMOFORMING

What is Thermoforming?

Thermoforming works by drawing hot thermoplastic sheets around a mold. Next, any remaining air is sucked out to ensure consistent definition. The

product is then taken off the mold and excess plastic is trimmed and recycled. Thermoforming is ideal for custom trays, packaging, panels and housings.

This fast and inexpensive technology requires less lead time and has lower tooling costs than injection molding. Although thermoforming has some design limitations, it offers a wide variety of materials and provides excellent value for compatible projects.

Packages Offered

  • Clamshell
  • Blister
  • Tri-Fold
  • Warehouse Club
  • RF Sealed
  • Material Handling Trays
  • POP Display
  • Interactive
  • Carton Inserts
  • Clamshell
  • Custom & Innovative
  • Designs

Package Engineering

  • Comprehensive In-House
  • Services Offered:
  • Package Design &
  • Engineering
  • Prototype and Production
  • Tooling
  • Experienced Designers
  • Software utilized:
    • AutoCad
    • Pro/Engineer
    • Solidworks

Equipment

  • State of the Art Facility
  • In-house Design & Tooling Dept
  • 5 Inline Sencorp Pressure Formers
  • Max Area 30” x 35” x 4.5” Deep
  • 5 Machine Tooling Centers
  • On/Off Line Match Metal Die Cutting
  • 3D Imaging & Prototype Sampling
  • Max Area 30” x 35”
  • Production Tooling Processes Utilized:
  • Aluminum Forming Tool
  • Assist Ring or Assist Plug
  • Cutting Die
  • Cut Anvil
  • Stripper
  • Stacker
  • Match Metal Cutting

Materials

  • Clear, Tinted, Untinted, Natural
  • PMS Color Matching, High Gloss, Anti-Static & Static Dissapative
  • .0075” – .060” Thickness
  • PVC: Poly Vinyl Chloride
  • Utility High Impact Polystyrene
  • Virgin High Impact Polystyrene
  • ABS – Acrylonitrile Butadiene Styrene
  • HDPE – High Density Polyethylene
  • LDPE – Low Density Polyethylene
  • RPET / PET – Recycled and Non Polyethylene Terephthalate
  • PETG – Polyethylene Terephthalate Glycol
  • PP – Polypropylene
  • PE – Polyethylene
  • PLA – Polylactic Acid

READY FOR DEUFOL TO TACKLE YOUR TOUGHEST CHALLENGES?

We’re always here for you — ready to solve tough packs and defy the limits of what your business can accomplish. To find a solution that fits your needs, schedule a consult with our experts.